Retro Fitment of SPM and Machine Tool

At Automation Technokrat JV, we specialize in retrofitting and upgrading a wide range of Special Purpose Machines (SPMs) and conventional or CNC machine tools to improve their performance, extend their lifespan, and integrate modern automation features. Our retrofit solutions focus on enhancing productivity, precision, and process efficiency with minimal downtime.

We Retrofit the Following Machines

1. CNC and Conventional Machines:

Including turning centers, vertical turning lathes (VTLs), and traditional lathe machines for improved control and automation.

2. Milling & Boring Machines:

Retrofitting services for vertical milling machines, horizontal boring machines, and universal mills to add CNC control, automation, and digital feedback systems.

3. Machining Centers:

Turn-Mill centers, Horizontal Machining Centers (HMC), Vertical Machining Centers (VMC), and Universal Machining Centers upgraded for higher throughput and smarter operations.

4. Grinding Machines:

Surface, cylindrical, angular, double disk, slit grinding, centerless, and ID-OD grinding machines with advanced automation and auto loading-unloading integration.

5. Gear Processing Machines:

Gear shapers, shavers, hobbing machines (with or without Electronic Gear Box - EGB), and other gear processing equipment for better precision and cycle time optimization.

6. Specialized Machines:

Including broaching, rack-rolling, round tooth chamfering machines—upgraded with enhanced tooling systems and controls.

7. Heavy-Duty Machines:

Retrofitting for plano-millers, flame cutting machines, and router machines to bring them in line with modern CNC and automation standards.

Retrofitted Gear Hobber Machine (Without EGB)

We offer advanced retrofit solutions for gear hobbing machines to enhance their functionality, accuracy, and productivity. Below are the technical specifications of one such successfully retrofitted machine:

• Machine Type: Gear Hobber Machine (Without Electronic Gear Box – EGB)
• Machine Make: COOPER
• Machine Model: P251
• Controller: Siemens
• Controller Model: 808D Advance – known for its high-speed processing and user-friendly interface
• Drives: Siemens SINAMICS V70 – offering reliable motion control and smooth operation
• Servo Motors: Siemens 1FL Series – compact, efficient, and ideal for retrofit applications
• Variable Frequency Drive (VFD): Mitsubishi – ensuring smooth spindle speed control and energy efficiency
• Number of Axes: 3 Linear Axes
• Controlled Axes: X, Y & Z – enabling precise movement and accurate gear cutting operations